Epic Eye Pixel Welding

Safety Instructions

Safety Statement

  • Before using this product, please read the product manual and fully understand the relevant safety information. Failure to follow the instructions may result in equipment damage, serious injury, or death.

  • Transfer assumes no legal responsibility for any personal injury, property loss, or other accidents caused by non-compliance with this manual or improper operation of the product.

Precautions

  • Avoid using the camera in environments with dust, strong electromagnetic interference, direct sunlight, or outside the specified temperature and humidity range.

  • Do not stare directly into the projection beam while the camera is operating to avoid eye injury.

  • Ensure the camera window is clean. Use a lint-free cloth to clean the window if necessary.

  • Do not perform installation, disassembly, or cleaning while the camera is powered on.

  • During transportation and installation, avoid severe impact or dropping of the camera.

  • If any abnormal conditions occur (e.g., unusual sounds, odors, or smoke), immediately cut off the power and perform an inspection.

  • Do not modify the camera or its power cables.

Packing List

hardware pixel welding unbox

Upon unboxing, check the camera and its accessories for any damage, rust, or deformation, and verify the completeness of the items against the packing list. If any damage or discrepancies are found, please contact Transfer.

Technical Specifications

Technical Parameters

System Parameters

Baseline Length

85mm

Recommended Working Distance

300mm~700mm

Optimal Working Distance

500mm

Near Field View

290mm×180mm@0.3m

Far Field View

650mm×420mm@0.7m

VDI/VDE Measurement Accuracy(1)

0.1mm@0.5m

Z-Axis Single Point Repeatability

0.03mm@0.5m

Pixel Count

1.6 Million

Resolution

1600×1000

Typical Acquisition Time

0.2s~0.7s

Power Supply

24V ⎓ 2.5A

Peak Power

32W

Average Power Consumption

4.5W

Standby Power Consumption

2.4W

Hardware Parameters

Dimensions (L*W*H)

130mm×71mm×79.5mm

Mounting Method

Fixed Mount/End-Effector Mount

Communication Interface

Gigabit Ethernet

Light Source

Blue (440nm) LED

2D Camera

Black and White

Environmental Parameters

Operating Temperature Range

0℃~50℃

Operating Humidity Range

20%~90% RH, non-condensing

Protection Level

IP65

Cooling Method

Passive

Weight

1.01kg

Storage Temperature

-20℃~70℃

Storage Humidity

20%~90% RH, non-condensing

(1): Based on VDI/VDE 2634 Part II standard

Subject to change without notice!

Dimensions

Protective Cover Closed

Unit: mm

hardware pixel welding dimensions 1

Protective Cover Open

Unit: mm

hardware pixel welding dimensions 2

Interfaces and Indicators

hardware pixel welding port

The status corresponding to the indicator light color is shown in the table below:

Color

Status

Flashing Blue

Camera Initialization

Solid Blue

Normal Operation

Solid Red

Hardware Fault

Solid Yellow

Network Fault

Installation and Connection

Installing the Camera

Mounting Method 1:

hardware pixel welding mount instructions 1

Mounting Method 2:

hardware pixel welding mount instructions 2
  • Avoid single-handed operation; it is recommended to use a support structure during installation to prevent camera dropping or damage.

  • Tighten screws diagonally and gradually to avoid uneven force that may cause tilting or deformation.

  • When installing on a robotic arm, ensure the mounting flange holes on the end effector align with the installation plate holes.

Mounting the Camera on the Bracket

Mounting Method 1:

hardware pixel welding mount instructions 3

Mounting Method 2:

hardware pixel welding mount instructions 4
  • It is recommended to mount the camera directly above the center of the stacking area (bin) with no obstructions in the field of view.

  • Ensure the bottom of the camera is parallel to the stacking area plane.

  • Screws required for installing supports are selected based on support specifications and installation requirements. These screws are not included in the package list.

Cable Connections

Connection Guidelines

  • Do not plug or unplug cables while powered on. Connect all cables before turning on the power.

  • Align the plug with the socket and tighten slowly. Avoid excessive force.

  • Use cable ties to secure the camera network cable, power adapter, and power cord.

  • When connecting via a router, use the LAN port for all network cables.

  • For router or switch connections, use a gigabit router, switch, and dual-head RJ45 cable.

Wiring Connections

  • Camera Directly Connected to Industrial PC

    hardware pixel welding connect direct
    1. Industrial PC; 2. Camera Ethernet Cable; 3. Camera; 4. M8-4Pin-10m DC Power Cable; 5. Rail Power Supply; 6. Robot

  • Camera Connected to Industrial PC via Switch

    hardware pixel welding connect router
    1. Industrial PC; 2. Ethernet Cable; 3. Switch; 4. Camera Ethernet Cable; 5. Camera; 6. M8-4Pin-10m DC Power Cable; 7. Rail Power Supply; 8. Robot

Power Cord Technical Specifications

Physical Parameters

Model

Straight Head

Angled Head

CBL-PWR-10M, CBL-PWR-20M, CBL-PWR-30M

CBL-PWR-20M-LU

Color

Black

Outer Sheath Material

PVC

Outer Diameter

6.5 (+0.15/-0.15) mm

Connector

M8, straight or angled, 4-pin Open End

Conductor Diameter

0.5 mm²

Static Bending Radius

65 mm

Dynamic Bending Radius

80 mm

Safety

RoHS Compliant

Flame Resistance: V-1

Drag Chain Test

Bending Radius: 65 mm

Stroke: 1000 mm

Speed: 3200 mm/s

Cycles: ≥ 5 million

Compatible Camera Models

Pixel Welding, Pixel Pro, Pixel Mini

Dimensions

Unit: mm

hardware pixel mini dimension 1

Model

L

CBL-PWR-10M

10 m

CBL-PWR-20M

20 m

CBL-PWR-30M

30 m

hardware pixel mini dimension 2

Model

L

CBL-PWR-20M-LU

20 m

Connector

hardware pixel mini dimension 3

Function

M8 Connector Pin

Open Wire Color

+

1

Red

-

2

White

-

3

Black

+

4

Green

PE

-

Yellow (SHELL)

Conductor

hardware pixel mini dimension 4

Function

Conductor No.

Conductor Color

Terminal Color

+24V

1

Red

Red

0V

2

Black

Green

0V

3

White

Green

+24V

4

Green

Red

PE

SHELL

-

White

Connection Instructions

Unit: mm

hardware pixel welding dimension 5

Ethernet Cable Technical Specifications

Physical Parameters

Model

Straight Head

Angled Head

CBL-ETH-10M, CBL-ETH-20M, CBL-ETH-30M

CBL-ETH-20M-LU

Color

Black

Outer Sheath Material

TPU

Filler

Cotton Yarn

Outer Diameter

5.9 (+0.1/-0.2) mm

Connector

M8, straight or angled, 4-pin Open End

Conductor Diameter

26 AWG

Static Bending Radius

60 mm

Dynamic Bending Radius

50 mm

Safety

RoHS Compliant

Flame Resistance: V-1

Drag Chain Test

Bending Radius: 50 mm

Stroke: 1000 mm

Speed: 3200 mm/s

Cycles: ≥ 1 million

Compatible Camera Models

Pixel Welding, Pixel Pro, Pixel Mini

Dimensions

Unit: mm

hardware pixel mini net dimension 1

Model

L

CBL-ETH-10M

10 m

CBL-ETH-20M

20 m

CBL-ETH-30M

30 m

hardware pixel mini net dimension 2

Model

L

CBL-ETH-20M-LU

20 m

Connector

hardware pixel mini net dimension 3

Function

M8 Connector Pin

MD3_P

1

MD2_N

2

MD2_P

3

MD0_P

4

MD1_P

5

MD0_N

6

MD3_N

7

MD1_N

8

Connection Instructions

Unit: mm

hardware pixel welding net dimension 4

Connecting the Protective Cover Pneumatic Circuit

hardware pixel welding connect trachea

Connecting the Rail Power Supply

Connection Instructions

  • Before connecting cables, use a cross screwdriver to loosen the terminal port. After connecting the cables, tighten the port.

  • After all the ports are connected and secured, turn on the power. Do not plug or unplug while powered on.

Input Connection

hardware pixel welding power 1

Output Connection

hardware pixel mini power 2

Calibration Board Installation

hardware pixel welding calibration
  • Ensure the calibration board surface is free from scratches or stains, and the bracket structure is intact.

  • Confirm the hole alignment, tighten the screws in order to avoid loosening or over-tightening that could lead to deformation.

  • After installation, gently shake the calibration board to ensure it is stable with no looseness or wobbling.

Maintenance and Care

Regular maintenance of industrial 3D camera hardware is crucial for ensuring stable operation and measurement accuracy. It not only extends equipment service life but also helps in timely detection and prevention of potential issues, reducing equipment failure rates and ensuring continuous stable operation of production lines. Please strictly follow the maintenance regulations and keep proper records.

Daily Inspection

  • Check power supply status regularly, inspect power cable connections for proper contact, ensure stable power voltage output meeting power supply specifications. When necessary, use UPS (Uninterruptible Power Supply) to prevent unexpected power outages.

  • Verify network connection stability and ensure network transmission rates meet requirements.

  • Monitor working environment temperature and humidity for compliance with specifications, ensure good ventilation for proper camera cooling.

  • Inspect camera housing integrity, ensure no damage, deformation, or corrosion, and avoid risks of scratching or collision with surrounding objects.

  • Check camera mounting and adapter fixtures for tightness, ensure no deformation, looseness, or wobbling.

  • Inspect cable connector stress conditions, ensure reasonable cable routing without excessive bending, and check cable sheathing for aging or cracking.

Regular Cleaning

Clean the camera regularly to ensure the lens is clean, free from visible dust and stains. Use a clean soft cloth to wipe the camera body, and clean the camera lens with a clean, soft, lint-free cloth dampened with lens cleaner or glass cleaner to avoid scratching the lens.

Cautions

  • Power off the equipment before cleaning.

  • Do not use alcohol or other corrosive cleaning agents.

Storage and Transportation

  • Use original packaging or professional shock-proof cases for camera storage and transportation.

  • Ensure storage environment temperature and humidity meet standards.

  • Avoid severe vibration and impact, keep away from strong magnetic fields.

  • Maintain correct placement orientation, avoid direct exposure of lens to strong light sources such as sunlight.

  • Conduct thorough cleaning before long-term storage, perform regular power-on checks (every 3 months).

Fault Prevention and Maintenance

Fault Prevention

  • Establish equipment maintenance records, document all maintenance operations and abnormal conditions.

  • Regularly check camera internal parameters, recalibrate when necessary.

Equipment Maintenance

Unauthorized disassembly of equipment is strictly prohibited. In case of equipment malfunction, please contact our technical support staff promptly. Transfer assumes no responsibility for equipment damage or accuracy degradation caused by unauthorized disassembly.

Technical Support Channel

For technical support, please call the official hotline at 4000-191-161 and follow the voice prompts to press 3 to enter the technical support channel.

Certification Information

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Disclaimer

Transfer assumes no responsibility for accidents caused by non-compliance or unauthorized modifications.

© 2025, Beijing Transfer Technology

All contents of this manual, including text and images, are the property of Beijing Transfer Technology. Unauthorized copying or modification is prohibited.

Trademark Statement

Transfer and related trademarks are registered trademarks of Beijing Transfer Technology.